Toolmaking for sensor solutions -
Customization starts with the details
From raw material to functional component: our toolmaking makes the difference
Challenges in toolmaking for individual sensor technology
Anyone who uses sensor solutions knows the problem: optimum function depends on the precision of the components. But before a sensor can begin its work, it needs precisely fitting plastic components, housings or brackets - precisely manufactured and one hundred percent reliable.
This is often the first challenge: standard tools rarely offer the necessary flexibility for individual installation situations or special media. In practice, a lack of adaptation to the medium or installation position means compromises in technology or unnecessary reworking. In addition, many suppliers rely on outsourced tool production.
The result? Long coordination paths, high costs for changes and unclear responsibilities. This is a real productivity killer, especially for smaller quantities or evolving series.
This is often the first challenge: standard tools rarely offer the necessary flexibility for individual installation situations or special media. In practice, a lack of adaptation to the medium or installation position means compromises in technology or unnecessary reworking. In addition, many suppliers rely on outsourced tool production.
The result? Long coordination paths, high costs for changes and unclear responsibilities. This is a real productivity killer, especially for smaller quantities or evolving series.
In-house toolmaking - efficient and uncompromisingly precise
At our company, the entire tool production process takes place in-house - from design to manufacture. Our tool technology experts work directly with development and production. This results in a smooth process in which every tool is tailored precisely to your application - without detours and without any loss of communication.
This close integration enables us to react flexibly to changes, implement prototypes quickly and manufacture economically even in small quantities. Whether injection moulding tools for plastic parts, mould inserts for special applications or devices for assembly processes - our toolmaking department stands for tailor-made solutions with maximum vertical integration.
Your advantages with our toolmaking
Full control
across the entire process - from development to the finished product
Fast implementation
of prototypes, samples and modifications
Optimum tuning
of the tools to your installation situation
High economic efficiency
even for small series
Stable delivery times
through in-house production
Long-term reproducibility
through documented tool care and maintenance
Application examples from toolmaking
A customer in the medical technology sector required an enclosure with a special container connection.
Standard housing? Not an option.
Our solutionA specially developed injection molding tool with inserts for different geometries. The tool was created within a few weeks - including sample approval and the start of series production.
Standard housing? Not an option.
Our solutionA specially developed injection molding tool with inserts for different geometries. The tool was created within a few weeks - including sample approval and the start of series production.
In the field of hygiene technology, a float switch was required that is installed in particularly shallow tanks. The challenge: very low installation height with simultaneous protection against chemicals. The result: a newly designed tool for a slim, chemical-resistant plastic housing with optimized switching geometry - developed and manufactured in our toolmaking department.
Contact - Direct & Competent.
Why our toolmaking works - explanation in detail
A Internal toolmaking is not an end in itself. It is the backbone of flexible production. At Binsack Reedtechnik, this means that we don't just design tools - we think processes.
Each tool is part of a sophisticated production line that extends from riser development to final testing. In this way, we not only ensure the fit of each component, but also reproducibility over many years.
Each tool is part of a sophisticated production line that extends from riser development to final testing. In this way, we not only ensure the fit of each component, but also reproducibility over many years.
Thanks to our high level of vertical integration , we can manufacture all plastic parts for our sensors in-house - whether it's housings, guides or seals. Every detail is important:
Tool material, demolding, cooling, tolerances.
Our toolmaking takes all of this into account - precisely and pragmatically.
Tool material, demolding, cooling, tolerances.
Our toolmaking takes all of this into account - precisely and pragmatically.
About us - Binsack Reedtechnik as a partner in toolmaking
We are a medium-sized company based in Mühlheim am Main - specializing in the development and production of individual sensor solutions. For over 30 years, we have been offering a deeply integrated production system with our own coil winding, plastics processing, ultrasonic welding, assembly and, of course, our own toolmaking. Our customers benefit from fast response times, short decision-making processes and direct contact with technicians - not salespeople.
Our tools are not just precise - they are part of a well-thought-out overall solution. And that's exactly what makes the difference in day-to-day use.
Toolmaking as the key to a functioning sensor solution
Sophisticated toolmaking is more than just a means to an end - it is crucial for the function and reliability of our sensor products. With our own tool production, we not only ensure quality, but also speed and cost-effectiveness. If you are looking for tailor-made solutions without detours, you have come to the right place. We don't think in terms of components - we think in terms of applications.
Enquire now - toolmaking that suits your application
Do you need a tool that really meets your requirements?
Then let's get started together.
You can reach our technical contacts directly via our contact form - no hotline, no waiting on hold.
Start your tool project now - fast, precise and solution-oriented.
Then let's get started together.
You can reach our technical contacts directly via our contact form - no hotline, no waiting on hold.
Start your tool project now - fast, precise and solution-oriented.
FAQ - Toolmaking at Binsack Reedtechnik
Why is in-house toolmaking advantageous?
Because it enables maximum flexibility, faster implementation and direct communication - without external interfaces.
Which parts are manufactured in toolmaking?
Above all, injection molding tools for plastic parts that are installed in our sensors - from housings to functional inserts.
How quickly can a tool be manufactured?
Thanks to short coordination paths, we can realize tools in 6 to 16 weeks, depending on complexity - including prototyping.
Are individual tool solutions also possible for medium quantities?
From a purchase quantity of approx. 1000 pieces, an individual tool can already pay off. We will be happy to advise you on this.
What materials does your tool shop process?
Typical inserts are for PA, PE, PP, POM and special plastics - adapted to the medium, temperature and operating environment.
What happens if there are changes in the course of the project?
As everything is done in-house, we can react flexibly and quickly to changes - without additional costs from external service providers.