Plastics processing for sensor solutions - a perfect fit right from the start
Form meets function: our plastics processing lays the foundation for functioning sensors
Challenges in plastics processing for technical components
Anyone using sensors in technical systems often faces an invisible but crucial hurdle: The right housing. Not every standard component meets the requirements - whether in terms of installation position, media resistance or thermal loads. What's more, those who rely on prefabricated plastic parts are quickly faced with customization costs, long delivery times and quality fluctuations.
Particularly in the case of liquid sensors, suction lances or float switches, the plastic component is not just a shell - it also determines the function, tightness and service life. But how do you create a component that fits into your application without any detours?
Particularly in the case of liquid sensors, suction lances or float switches, the plastic component is not just a shell - it also determines the function, tightness and service life. But how do you create a component that fits into your application without any detours?
In-house plastics processing - coordinated, stable, efficient
We manufacture most plastic components ourselves - directly at our site. For you, this means short distances, high repeat accuracy and, above all, full control over shape, material and function.
Whether PA, PE, PP or special plastics for drinking water or aggressive media - we process the right materials precisely for your application.
In close coordination with development and toolmaking, we produce plastic parts that fit exactly into your device. No reworking, no rebuilding - just components that fit and work right away.
Whether PA, PE, PP or special plastics for drinking water or aggressive media - we process the right materials precisely for your application.
In close coordination with development and toolmaking, we produce plastic parts that fit exactly into your device. No reworking, no rebuilding - just components that fit and work right away.
Advantages of our plastics processing at a glance
Economical production
even for small quantities
In-house production instead of purchasing
Better coordination, consistent quality
Material selection according to application
Temperature and media resistant
Direct connection with construction & assembly
No interface losses
Safety in drinking water and hygiene applications
through tested materials
Short delivery times and stable processes
through own processing
Examples from our plastics processing
A practical example:
For a customer in the water treatment sector, we manufactured a level sensor that had to be both resistant to chemicals and mechanically robust.
The solution: a specially adapted plastic with KTW approval, processed in a customized injection mould from our in-house toolmaking department.
The result: high accuracy of fit, safe operation and fast project implementation without the need for third-party companies.
Absolute dimensional accuracy was also required for a sensor assembly for medical technology - and for a housing with a particularly thin wall thickness. Thanks to internal coordination between development, plastics processing and assembly, we were able to implement all requirements quickly and reproducibly.
For a customer in the water treatment sector, we manufactured a level sensor that had to be both resistant to chemicals and mechanically robust.
The solution: a specially adapted plastic with KTW approval, processed in a customized injection mould from our in-house toolmaking department.
The result: high accuracy of fit, safe operation and fast project implementation without the need for third-party companies.
Absolute dimensional accuracy was also required for a sensor assembly for medical technology - and for a housing with a particularly thin wall thickness. Thanks to internal coordination between development, plastics processing and assembly, we were able to implement all requirements quickly and reproducibly.
Contact - Direct & Competent.
Why in-house plastics processing makes the difference
Many providers rely on standard enclosures or external plastic suppliers. This sounds cheap at first glance - but it becomes expensive when it comes to customization. We do things differently: by integrating plastic processing directly into our production process, we save time, avoid friction losses and offer you exactly what you need - without compromise.
Our plastics are not just processed - they are selected, tested and designed for your application. Whether for sensors in aggressive media, applications with temperature stress or hygienic processes: We supply plastic solutions that are right in every detail.
Our plastics are not just processed - they are selected, tested and designed for your application. Whether for sensors in aggressive media, applications with temperature stress or hygienic processes: We supply plastic solutions that are right in every detail.
About us - Technology and plastics under one roof
We have been developing and manufacturing sensor solutions for industrial applications in Mühlheim am Main for over 30 years. With over 40 employees and a high level of vertical integration, we produce float switches, suction lances, reed sensors and much more - all from a single source.
Plastics processing is a central component of our philosophy: we think function and form together instead of considering them separately. Our customers benefit from short distances, direct communication with technicians and production that delivers what it promises.
Plastics processing is a central component of our philosophy: we think function and form together instead of considering them separately. Our customers benefit from short distances, direct communication with technicians and production that delivers what it promises.
Plastics processing as part of a functioning sensor system
Our plastics processing is not an isolated process - it is an integral part of our sensor construction. It ensures that every component fits, functions and can be manufactured economically. When you work with us, you don't get individual parts - you get solutions.
Start your project now - plastics processing that fits
Whether a new project, series takeover or prototype: we manufacture your plastic component exactly according to your requirements. You can reach our technical team directly via our contact form. Tell us what you need - we will show you what is possible.
Request a project now - straight to the right solution.
FAQ on plastics processing at Binsack Reedtechnik
Which plastics do you process?
We process PA, PP, PE, POM and PVDF, among others - tailored to the temperature, medium and requirements. Plastics certified for drinking water are also possible.
Can you also produce small series economically?
Yes, our processes are set up in such a way that even quantities in the three-digit range can be produced efficiently - without high set-up costs.
Can individual housing shapes be realized?
Absolutely. In combination with our toolmaking department, we manufacture molded parts exactly according to your specifications - even for special shapes.
How quickly is implementation possible?
Depending on the complexity, we realize initial samples within a few weeks - including design, tooling and initial series production.
Is it possible to retrofit existing sensors with plastic parts?
Yes, if we have the dimensions and requirements, we can manufacture compatible components - even as replacements or further developments.
Do your plastics meet the current standards?
Yes, we supply materials in accordance with ISO 9001, ISO 14001 and drinking water certificates such as KTW, WRAS, ACS and NSF - depending on the area of application.